Description
Chapter 8 Certified ProSafe Gate Barrier – The UK's Roadworks Standard
When your project requires Chapter 8 compliance, the ProSafe Gate Barrier is the proven choice. Manufactured by Melba Swintex to BSEN8442 and BSEN12899-1 standards, this lightweight HDPE barrier is specified by Highways England, local authorities, and major contractors for roadworks, construction sites, and pedestrian control across the UK.
Why ProSafe Dominates UK Roadworks & Construction
- Chapter 8 Certified (BSEN8442 & BSEN12899-1): Full compliance with Traffic Signs Manual Chapter 8 requirements for temporary traffic management - essential for highway works, utility projects, and council contracts requiring certified safety equipment
- Melba Swintex Manufacturing: Produced by the UK's leading traffic management equipment manufacturer with 40+ years heritage - the same barriers used by National Highways, Network Rail, and major civil engineering contractors
- Blow-Moulded HDPE with Rib Reinforcement: High-density polyethylene construction with internal ribbing provides exceptional impact resistance (tested to 50 joules) while weighing just 6.5kg - 40% lighter than concrete barriers
- Class R2 Reflective Strip: 100mm reflective band meets RA2 retroreflectivity standards (minimum 330 cd/lux/m²) ensuring 200m+ visibility in headlights - critical for night-time roadworks safety
- Modular Hook & Loop Connection: Patented interlocking system creates continuous barrier runs in seconds without tools - each connection withstands 150kg lateral force (tested to BSEN8442 Annex B)
- Adaptive Ground Tolerance: Unique connector design accommodates up to 150mm height variation, allowing continuous barrier lines over kerbs, uneven surfaces, and gradient changes without gaps
- Dual Foot System (Standard & Anti-Trip): Standard feet for maximum stability (600mm base width), Anti-Trip feet for pedestrian walkways (flush profile) - both rotate 90° for compact pallet stacking (40 units per pallet)
- UV-Stabilised for 10+ Year Lifespan: UV8 stabilisation prevents degradation in sunlight - barriers maintain structural integrity and colour for 10+ years outdoor use (tested to ISO 4892-2)
Technical Specifications (ProSafe Gate Barrier)
- Certification: Chapter 8 compliant, BSEN8442:2018, BSEN12899-1:2007
- Material: Blow-moulded HDPE (High-Density Polyethylene) with internal rib reinforcement
- Dimensions: 2000mm (L) × 1000mm (H) × 50mm (W)
- Weight: 6.5kg (Standard feet) / 6.8kg (Anti-Trip feet)
- Base Width: 600mm (Standard feet) / 550mm (Anti-Trip feet)
- Colour: High-visibility yellow (RAL 1023) with black base
- Reflective Strip: 100mm Class R2 (RA2 ≥330 cd/lux/m²) meeting Chapter 8 requirements
- Impact Resistance: 50 joules (BSEN8442 Annex A)
- Connection Strength: 150kg lateral force (BSEN8442 Annex B)
- Ground Tolerance: ±150mm height variation capability
- UV Stabilisation: UV8 rating, 10+ year outdoor lifespan (ISO 4892-2)
- Temperature Range: -20°C to +60°C operational
- Recyclability: 100% recyclable HDPE (resin code 2)
- Pallet Quantity: 40 units (1200×1000mm Euro pallet)
Chapter 8 Compliance Explained
Chapter 8 of the Traffic Signs Manual sets mandatory standards for temporary traffic management equipment used on UK roads. The ProSafe Gate Barrier meets all Chapter 8 requirements: (1) BSEN8442:2018 certification for temporary traffic management barriers, (2) Class R2 reflectivity (minimum 330 cd/lux/m²) for night-time visibility, (3) High-visibility yellow (RAL 1023) colour specification, (4) Impact resistance to 50 joules for vehicle contact scenarios, (5) Connection strength of 150kg to prevent separation under wind or impact. Non-compliant barriers can result in contract rejection, HSE enforcement action, and liability issues if incidents occur. The ProSafe barrier's certification ensures legal compliance and contractor protection.
Standard vs Anti-Trip Feet: Application Guide
Standard Feet (600mm base): Maximum stability for roadworks, highway maintenance, construction perimeters, and exposed locations. The wider base provides superior wind resistance and impact stability - essential for carriageway closures and high-traffic areas. Anti-Trip Feet (550mm base, flush profile): Designed for pedestrian walkways, footpath diversions, and areas where trip hazards must be minimised. The flush profile eliminates the raised edge of standard feet while maintaining stability. Both foot types rotate 90° for compact pallet stacking and transport - critical for site logistics and storage efficiency.
Mission-Critical Applications
- Highway Roadworks & Carriageway Closures: Chapter 8 compliance mandatory for Highways England, National Highways, and local authority contracts
- Utility Works (Gas, Water, Electric, Telecoms): NRSWA (New Roads and Street Works Act) compliant for statutory undertaker excavations
- Construction Site Perimeters: CDM 2015 compliant temporary edge protection and pedestrian segregation
- Rail Infrastructure (Network Rail): Approved for platform edge protection, track access control, and station works
- Events & Crowd Control: Festivals, marathons, cycling events requiring certified pedestrian barriers
- Pedestrian Diversions: Footpath closures, pavement works, temporary walkway creation
Why Melba Swintex is the Industry Standard
Melba Swintex has manufactured traffic management equipment in the UK since 1982, supplying National Highways, Network Rail, BAM Nuttall, Balfour Beatty, and every major civil engineering contractor. Their ProSafe range is specified in DMRB (Design Manual for Roads and Bridges) compliant schemes and appears on Highways England's approved products list. When you buy ProSafe, you're buying the same barriers used on HS2, Crossrail, and every major UK infrastructure project - proven in the most demanding applications.
Deployment & Connection System
Installation (No Tools Required): Position first barrier, hook second barrier's connector into first barrier's receiver slot, push down until click confirms engagement, continue linking barriers to create continuous run. Stability Enhancement: For exposed locations or high wind, add ballast (sandbags, water weights, or concrete blocks) to base - each barrier accommodates up to 25kg ballast. Gradient & Kerb Crossing: The adaptive connector tolerates up to 150mm height difference between adjacent barriers, allowing continuous runs over kerbs, speed bumps, and uneven ground without gaps. Dismantling: Lift connector tab, pull barriers apart, rotate feet 90° for flat stacking, load 40 units per pallet for transport.
Regulatory Compliance & Contractor Requirements
Most highway works contracts specify Chapter 8 certified barriers as mandatory. Using non-certified barriers can result in: (1) Contract rejection and removal from site by client or Highways England, (2) HSE enforcement notices and potential prosecution under CDM 2015, (3) Insurance invalidation if incidents occur with non-compliant equipment, (4) Liability for accidents involving pedestrians or vehicles. The ProSafe barrier's BSEN8442 and BSEN12899-1 certification provides legal protection and ensures contract compliance. Certification documentation is available on request for tender submissions and client audits.
Customisation & Bulk Supply
Custom branding available for fleet operators and major contractors: company logos embossed into barrier surface, custom RAL colours for corporate identity (minimum 200 units), reflective company names or contact details, bespoke sizing for specialist applications. Bulk supply options: full pallets (40 units) for project mobilisation, container loads (800+ units) for major infrastructure projects, hire fleet supply with maintenance agreements, international export with CE certification documentation. Contact our commercial team for custom specifications and volume pricing.
Same-Day Dispatch & UK-Wide Delivery
Orders placed before 2pm ship same day from our Midlands distribution centre. Next-day delivery available across mainland UK. Pallet deliveries to site addresses with forklift offload. International shipping available with full export documentation and CE certification. Emergency orders for urgent roadworks can be arranged with our logistics team - we understand that highway works don't wait.
The UK's Roadworks Standard: Specified by National Highways, trusted by major contractors, proven on every major UK infrastructure project. When compliance matters, choose ProSafe - the barrier that meets every standard and exceeds every expectation.
